HI
Fitted many 2nd condensor to vehicles in 90--115f conditions for various reasons In tropical and high desert temps .VERY VERY successful
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main reason to reduce high pressures and can also prevent high pressure leaks in a flare system.
Anyways..
Ford 2007 diesel World pickup 270--290 head pressure vehicle NEW. Compressor was also knocking . Vehicle been back to dealer many times . Airflow over condensor was not enough . Possibly overcharged re compressor noise .
Inspected the same 6 other hire vehicles same results ,all poor cooling performance .
Recharged with less weight of refrigerant cooling improved but was fairly hopeless .Pressure better but still higher than liked .
The modifications .
fitted second condensor with 12 inch fan under pickup body
***Recharged system
using combo results of ,vent temp--sight glass--low and high pressure, sub cooling ,no excessive compressor flooding although tx valve
always measure pressures at idle and 1500 rpm
High Pressures 150-160 at liquid line at evaporator 90-110f day time temp
low pressure 20-35 avg 25
cycles thermostat idle or 1500rpm
Vent temps 45f all doors open on a 110f day
---_________________Xtra condenser 101
lowers operating pressures which allows 98%+++ or greater system refrigerant capacity
---solid liquid line makes the evaporater work at its best rather than being fed partially gaseous refrigerant
---next"" high side "" lower pressure liquid line supply to evap ,, equals = low temp refrigerant == more efficient evaporator function
liquid line 150/160psi = 115f = liquid line feed temp to evap
down from 290psi = 155f
over 20 deg cel drop in liquid temperature . HUGE
shows how poorly designed some systems are
Flash gas is the inlet liquid boiling refrigerant inside evaporator using some of the BTU capacity of evap to do so .[270 psi down to 25 psi] Higher refrigerant temps the worse the problem. Flash gas is simple but still has books written about it.
Back in 70`s aircon fridges and automotive operated partially around 150psi . These systems worked well .
My exp. fitting a second condensor
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My exp. fitting a second condensor
Last edited by swampy 6x6 on Thu Jan 19, 2023 7:14 am, edited 2 times in total.
Re: My exp. fitting a second condensor
If you can post some pictures of the plumbing. I know I've been asked a few times over the years how to attach a second condenser.
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- Posts: 59
- Joined: Wed Dec 02, 2020 11:14 pm
Re: My exp. fitting a second condensor
hi
At firewall liquid line evap connection.
Both liquid line are 1x male and 1x female no6 fittings
xtra condensor inlet no8. In this case u use a step up fitting no6 hose with no8 fitting
condensor out let is no 6
In 1x conversion the evap connections were no5 .These were cuttoff and no6 welded on.
At firewall liquid line evap connection.
Both liquid line are 1x male and 1x female no6 fittings
xtra condensor inlet no8. In this case u use a step up fitting no6 hose with no8 fitting
condensor out let is no 6
In 1x conversion the evap connections were no5 .These were cuttoff and no6 welded on.
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- Posts: 59
- Joined: Wed Dec 02, 2020 11:14 pm
Re: My exp. fitting a second condensor
hi
install the second condenser in a series hose arrangement . Many car makers do it this way . Never seen a parallel system .
install the second condenser in a series hose arrangement . Many car makers do it this way . Never seen a parallel system .