Loss of refrigerant likely - 1988 Mazda B2200
Posted: Sat Jul 16, 2016 12:29 pm
I'm in Phoenix, Arizona; I replaced the compressor in my 1988 Mazda B2200 truck almost 2 years ago with a brand-new unit from AMA here, new drier, high pressure line flush, etc. The system is still R-12.
I've been spending a fair amount of time this summer up north, so the truck has not been driven much. The AC seems to be working less well than in the past, and there are some bubbles in the sight glass, so it seems that I've lost a little refrigerant. I did not add dye (dummy = me) when I did the compressor job, but I do have soap bubbles and an electronic halogen detector. Twice now I have looked for leaks, and haven't been able to detect any leak around the compressor front or back or caps, the lines and crimps, or connections. I didn't get any beeping from the sniffer at the condenser area either. The only place I get any positive leak detection is out the air vents and maybe out the evaporator condensate drain.
So today I pulled off the bottom of the evaporator case (the evaporator was replaced by a new one from AMA back in 2002) and saw dust build up on the "blower side" of the evaporator, but no oily residue indicative of a leak. I sniffed with the detector at the expansion valve connections, the evaporator coils themselves, etc., really could not pinpoint any leaks. I washed off the dust with water and a toothbrush, tried soap solution, still could not find "smoking gun" of a leak. So I reattached the evaporator case bottom and took on a short drive of 4 miles with outside temperature about 102 °F, lowest vent temperature was 46 °F. When I returned I did get some positive from the air vents.
So my thoughts are (1) maybe I've been spoiled by driving a Frontier truck that has better AC up in cooler climates, and I "forget" what Phoenix summer driving is really like, especially on short drives. Or (2) maybe I should take to my mechanic and have him weigh the remaining R-12 and add dye/let him check for source of leak.
I don't really feel like replacing the evaporator and (factory) expansion valve just on what I've found so far....
I've been spending a fair amount of time this summer up north, so the truck has not been driven much. The AC seems to be working less well than in the past, and there are some bubbles in the sight glass, so it seems that I've lost a little refrigerant. I did not add dye (dummy = me) when I did the compressor job, but I do have soap bubbles and an electronic halogen detector. Twice now I have looked for leaks, and haven't been able to detect any leak around the compressor front or back or caps, the lines and crimps, or connections. I didn't get any beeping from the sniffer at the condenser area either. The only place I get any positive leak detection is out the air vents and maybe out the evaporator condensate drain.
So today I pulled off the bottom of the evaporator case (the evaporator was replaced by a new one from AMA back in 2002) and saw dust build up on the "blower side" of the evaporator, but no oily residue indicative of a leak. I sniffed with the detector at the expansion valve connections, the evaporator coils themselves, etc., really could not pinpoint any leaks. I washed off the dust with water and a toothbrush, tried soap solution, still could not find "smoking gun" of a leak. So I reattached the evaporator case bottom and took on a short drive of 4 miles with outside temperature about 102 °F, lowest vent temperature was 46 °F. When I returned I did get some positive from the air vents.
So my thoughts are (1) maybe I've been spoiled by driving a Frontier truck that has better AC up in cooler climates, and I "forget" what Phoenix summer driving is really like, especially on short drives. Or (2) maybe I should take to my mechanic and have him weigh the remaining R-12 and add dye/let him check for source of leak.
I don't really feel like replacing the evaporator and (factory) expansion valve just on what I've found so far....