just to follow up with this for anyone searching.. I ended up ordering ordering a oem one from the online gm parts houses. mainly because it came with a new tx valve installed and the foam pads used to seal air.
the install is eazy one you get to it, the dash is just awful. Basically pull the front seats and everything to the fire wall out. gotta be 50 screws and 20 different plugs all in random places. of course I missed one in the back and had to pull 2 of the 5 or so air bags back out to get to it. but it's doable by yourself but it isn't fun and don't expect it to be done in a day.
before I tossed the old evap away, I wanted to find the leak. pressurized it and put it in some water at work. turns out under the adhesive back foam seal it had corroded all the way through the aluminum. my guess is since it's is a hybrid, back when the volt be being developed lithium batteries were cutting edge, gm wanted bob Lutz to use 90s prius tech batteries, he refused so the whole car is built around taking care of the batteries, heating and cooling. good thing is they routinely go over 250k miles, not many new battery cars will do that. to keep the batteries at 78deg max during charging on hot days, they run the battery coolent thru a chiller that's part of the ac. I believe this is why it corroded so badly and looked so gross, the evap never drys out, since all summer it's being used while driving and while parked.
if I would have seen the cause of the leak, I wouldn't have installed the foam on the bottom side of the new evap. it traps the moisture and eats the aluminum. I'd have saved the money and bought the aftermarket evap without the foam and just reused the tx valve.
future me is going to be very pissed off when I'm doing this job again in 10 years haha
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